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Case Study of Automated Visual Inspection: Inspection Example of Long Metal Parts

A case study of automating visual inspection by capturing images of long items such as pipes and steel materials using multiple cameras and lighting for inspection!

Would you like to switch the inspection of surface scratches, dents, and foreign objects on long items such as pipes and steel materials from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of a hand-held inspection device that uses multiple cameras and lighting for the appearance inspection of long items, which cannot be captured by a single camera. This system is a hand-held inspection device that installs multiple cameras and lighting on an inspection stand, allowing for the assessment of scratches, dents, and foreign object adhesion on the surface of long workpieces. By analyzing images captured by multiple cameras simultaneously, there is no need to move the workpiece sequentially under the camera, and inspections can be performed in a short time. 【Features of this system】 - A simple inspection system that does not require a moving device, with multiple cameras and lighting installed on the inspection stand. - Capable of inspecting objects that are too long to be captured by a single camera in one go. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

  • Visual Inspection Equipment

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Case Study of Automated Visual Inspection: Examples of Visual Inspection of Nuts and Legumes Using AI

An example of the automation of appearance inspection using AI to sort irregularly shaped nuts and legumes, including broken pieces and non-standard sizes!

Regarding the inspection of defective classification of nuts and legumes being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and using AI in the analysis software, we will create a system to inspect whether any defects are present in the nuts and legumes during transport. With AI, it will also be possible to distinguish defects such as breaks, cracks, and out-of-spec sizes in nuts like almonds and walnuts, which are difficult to classify based on rules due to their varying shapes and sizes. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Realization of image processing inspection equipment using AI. ■ Addressing defects that were difficult to detect with conventional inspection systems. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information and flow are included in the PDF.

  • Image Processing Software

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Proposal for Appearance Inspection Device Using 3D Sensor (D-Measure)

By combining a universal stage with a 3D sensor, it becomes possible to easily operate inspections using the sensor!!

The 3D sensor is a system that measures the distance to the target, allowing for the inspection of surface defects and three-dimensional structures. To operate this function correctly, it is necessary to use it as a stable inspection device. D-Measure is a system that integrates a 3D sensor into a general-purpose XYZ-axis operating stage, making it compact and capable of accommodating various inspections. Additionally, it allows for various customizations tailored to the customer's inspection objects, enabling operation as a complex inspection device combined with other inspections. If you are considering inspections using a 3D sensor, please let us know; we would love to hear from you! *First, we will verify whether the work you wish to inspect is feasible. *For more details, please download the catalog and check it.

  • Image Processing Equipment

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Case study of automated visual inspection *Example of inspection of surface treatment conditions

A case study of the automation of manual visual inspection for coating treatments of metal parts!

Regarding the "presence or absence of coating processing" for metal products such as bolts, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of a manual inspection device that checks the condition of surface treatment. In this system, a simple manual inspection device is set up with only a camera and lighting on the inspection stand, displaying the inspection results on a screen and classifying them. 【Features of this system】 - A simple inspection system with a camera and lighting installed on the inspection stand - Capable of performing inspections that are difficult to judge visually, such as the presence or absence of coating - Can inspect other metal parts or resin processed products if they have similar processing - The device can be modified depending on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

  • Contract manufacturing

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Leave the automation of visual inspection to "iVision"!

Don't you think that automating visual inspections is difficult? With iVision, even those without specialized knowledge can automate inspection equipment.

Are you struggling with the automation of visual inspections? Why not try "iVision"? The standards required for various products are becoming increasingly strict each year, while enhancing the number of inspectors is difficult due to the current employment situation. Additionally, from the perspective of reducing manufacturing costs, it is understandable that one would want to avoid increasing labor costs. However, even if you are considering automating visual inspections, you may find yourself confused by the specialized terminology and conditions related to cameras, lighting, and other equipment, unsure of what to investigate. For those in such situations, we highly recommend our "iVision." "IVision" is a system centered around software, allowing for compatibility with highly flexible inspection devices. You might worry that high flexibility means complex settings, but we ensure that our customers do not bear any burden during the implementation process. First, we listen to your needs and confirm whether the product in question can be inspected, and then we will introduce an inspection device that is set up for you to use. All you need to do is tell us "what kind of product" you want to inspect and "in what kind of environment." Please download the materials first and consider it.

  • Image Processing Software

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Case Study of Automated Visual Inspection: Examples of Inspection and Monitoring of Defects such as Mold Scratches

Case study of automating visual inspection to check and monitor the condition of molds used in shaping!

Would you like to switch from "visual inspection" to "automated inspection using cameras" for inspecting and monitoring scratches and foreign objects on molds used for shaping resin and metal? We would like to introduce a case study of a hand-held inspection device that installs molds at designated locations for shaping and other purposes. In this system, a hand-held inspection device is equipped only with a camera and lighting on the inspection stand, which determines the presence of scratches, foreign object contamination, and mold deterioration. By monitoring the condition of the mold, it becomes possible to detect defects caused by the mold during shaping in advance, thereby reducing the risk of mass production of defects. 【Features of this system】 ■ A simple inspection system with a camera and lighting installed on the inspection stand ■ Contributes to reducing defects during shaping by inspecting the molds ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is included in the PDF.

  • Visual Inspection Equipment

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Guide to Consideration for the Introduction of Image Processing Inspection Equipment (System)

What are the benefits of introducing image processing inspection equipment (system)? (A brief explanation of the principles and mechanisms!!)

What does it mean to automate image processing visual inspection? We will explain the basic knowledge and mechanisms that you might be hesitant to ask about! We are offering an introductory book. ADDI Co., Ltd. assists in the automation of inspection systems, from verifying whether inspections can be automated to constructing systems suitable for inspection, including "cameras," "lighting," and "inspection processing." We have turned various consultations, such as "I am struggling, but I don't really understand what inspection automation means," into tangible solutions. [Contents of the Introductory Book - Basic Edition] ■ What is the mechanism of image processing visual inspection? ■ Is the current inspection not sufficient? ■ Is implementation difficult? We are currently offering an introductory book that clearly explains the mechanisms and benefits of automated inspection for customers considering or about to consider the automation of inspection systems! *For details, please download the catalog in PDF format.

  • Image Processing Software

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Advantages and disadvantages of the introduction style of appearance inspection equipment (system)

Explanation of hand inspection, automatic inspection devices, inline inspection, and various implementation styles.

We want to advance the automation of visual inspections, but there are many considerations to take into account, and we will explain the questions such as where to start! We will provide an introductory book. ADDI Co., Ltd. is assisting customers in building inspection systems automated in the style they desire. "We are in trouble, but we don't really understand the methods for advancing inspection automation." We have turned various consultations into tangible solutions. [Contents of the Introductory Book Basic Edition 2] ■ What kind of device is an automatic inspection machine? ■ What are the advantages and disadvantages of each style? ■ Which method is suitable for implementation in our company? We are currently offering an introductory book that clearly explains the pros and cons of installation methods for automatic inspections for customers who are considering or will consider the automation of inspection systems! *For details, please download the catalog in PDF format.

  • Image Processing Software

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Case Study of Automated Visual Inspection: *Visual Inspection Case of Air Pressure Formed Resin Trays*

An example of automated visual inspection using XY operational robots to continuously inspect each section of trays produced by air pressure forming.

Shall we switch the visual inspection of resin trays produced by air pressure forming from "manual inspection" to "automated inspection using a camera"? By installing a camera and lighting on a general-purpose XY stage moving device, we will introduce a practical example of the "iVision Robot," which inspects each tray individually for products that form multiple trays from a single sheet. By using a two-dimensional operating stage, the camera can automatically move to the position of each tray on the sheet and perform inspections, allowing us to confirm where and what type of defects are present. 【Features of this system】 - Realization of an inspection device that performs repetitive actions using a general-purpose tabletop robot - Mapping of defective areas is also possible - The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

  • Image Processing Software

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Case Study of Automated Visual Inspection: Gear (Appearance and Dimension) Inspection Example

Introduction of an inspection automation case using a rotating jig, 3D sensors, and cameras to inspect the appearance and dimensions of gears.

Regarding the inspection of defects such as chipped teeth and burrs on gears, as well as dimensional measurements like tooth width, would you consider switching from "visual inspection" to "automated inspection using 3D sensors and cameras"? We would like to introduce a case study of an inspection device that sets the gear on a rotating fixture and conducts inspection and measurement using 3D sensors and cameras while it rotates. By rotating the gear on the fixture and using 3D sensors and cameras to check the condition of the sides, it becomes possible to perform both tooth condition inspection and dimensional inspection simultaneously. 【Features of this system】 - Realization of an inspection device that can check the entire gear using a rotating fixture. - Compatible with various types of gears, including spur gears and helical gears. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

  • Image Processing Software

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